Case Studies -

Spare parts for production lines for Colgate Palmolive Manufacturing

The production lines for the production of toothpastes contain a lot of plastic format parts. Format parts are all those that come into contact with the product. They must be exchanged on the machine each time the packaging format is changed.

Climbing hold for Red Bull

We received a special commission to design and create a climbing hold in the shape of the well-known Red Bull logo. The hold was not only supposed to look great in the photos, but first and foremost, it should comply with the durability requirements.

Lower limb prosthetic sockets for Proteo

Proteo is a start-up offering thigh and lower thigh prostheses perfectly suited to the needs of the patient. The key element of the prosthesis is the prosthetic socket, which must be perfectly adjusted to the patient’s stump.

Ventilation grilles for XO Boats

XO Boats needed ventilation grilles with a specific shape and dimension. Another problematic area was its “shapeless” form. This consisted of slanted walls that made it almost impossible to design a mould for it.

Enclosures for electronic devices for Operon

As a complement to their offer, Operon wanted to offer teachers a small electronic device based on Raspberry Pi, which made it possible to present educational materials in an easy way. The device was to be produced in the volume of several hundred pieces per year.

Medical device housings for Berger & Kraft

Berger and Kraft is one of the innovation leaders in the field of medicine and aesthetic surgery. The company uses modern methods to design more and more effective and completely safe devices for patients, which are later used in advanced medical procedures.

3D printed prototype for building an assembly station

Nexteer had to create an assembly station based on the 3D model provided by a customer. It was a model of a large cast with complex geometry.

Transport positioners for a production line intended for servicing packagings

The conveyor line for bottle triggers required dedicated stands in order to position elements precisely. Due to their complicated geometry, making stands with a CNC machine was complicated, expensive, and the delivery time could take several weeks.

3D Printed protective housings for transportation of cable connectors

The production of some wiring bundles was hindered by the occurrence of certain types of connectors, which were quite delicate and frequently destroyed during transport. A solution that would protect them from damage was needed.

3D printed format part for turning bottle stoppers on a production line

Our customer needed a format part that would turn perfume bottle stoppers 90 degrees before the process of closing perfume bottles. Initially, the part was to be welded from sheet metal, but manufacturing it in this way proved to be expensive, complicated, low precision and time-consuming.

A tool supporting the process of car body painting

The car body manufactured by our customer is painted in two colors. The problem was the repeatable delineation of the cut-off line between these colors. Previously, magnetic foil templates were used for this purpose, but this solution did not fulfill its role. It was not repeatable enough and a lot depended on the operator’s precision.

See how 3D technologies helped our clients

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